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Wuxi SAIBO Industry Co., Ltd.

Current position: Home >> Products >> Circular Conveyor Module

Circular Conveyor Module

Construction

SAIBO curve and ring rail's main application is oval circular conveyor 
module which is driven by timing belt. SAIBO has standardized these 
conveyors to a series of modules. The module has following advantages: 
simple structure, Stable and reliable performance, high speed, high 
positioning accuracy etc.
Main components are linear and ring rails, carriage with rollers, teeth belt 
and pulleys, connection parts between teeth belt and carriages, position 
device etc.

Character

All parts designed standard.
Supply individual components.
Stainless steel components are available.



Convey Capacity
Single carriage's load capacity and running speed are two most important indicators of conveyor capacity. Normally the greater load on the carriage, the smaller speed it runs.
According to ring rail's diameter, there are four standard size circular conveyor modules. They are D255, D351, D468 and D612. Below chart shows the reference between carriage's load capacity and speed in the condition of horizontal installation.


The reference between carriage's load capacity and speed




Above chart data is tested in the conditions of
1.Conveyor is installed horizontal and the rail is in well lubricated.
2.Load gravity center is located at the center of the carriage 
meanwhile the load does not exceed carriage's space.
3.Appropriate temperature and humidity, clean working condition. 
Carriage’s quantity is another one of important influence factors 
of convey capacity. Long rails with a big number of carriages will 
make single carriage's load capacity smaller at a constant driving 
force. Please contact us when need those special applications. We 
provide professional solutions.

Recommend Load



Stability and Reliability


1.Based on the design criteria of this ring rail, one of rollers will develop a 
small clearance momently when carriage running across the joint of 
straight rail and ring rail. This frequent on-and-off clearance is a small 
shock for this conveyor. We optimize the parameter to reduce the 
clearance value and then reduce the shock. But it could not completely 
eliminate.
2.High speed, big load or big arm of the force will enlarge above shock.




Strongly Recommend
We strongly recommend size D351 and D612 modules. Because these two size rails momently clearances are smaller than other sizes. Furthermore our numerous applications proved these two size conveyors are most stable and reliable.

Module Parameter
MOV25-D255R180-L-CA-□



1.Circular Rail Type Number: SB-LGV25XL-CR25 255 R180 CA□
Carriage Type Number: SRC25 255
2.Carriages’ distance C could be customized set. We suggest C≥110 when position locking system applied.
3.Linear rail length L should be determined by carriage's number and distance.


MOV25-D351R180-L-CA-□



1.Circular Rail Type Number: SB-LGV25XL-CR25 351 R180 CA□
Carriage Type Number: SRC25 351
2.Carriages’ distance C could be customized set. We suggest C≥180 when position locking system applied.
3.Linear rail length L should be determined by carriage's number and distance.


MOV44-D468R180-L-CA-□

1.Circular Rail Type Number: SB-LGV44XL-CR44 468 R180 CA□
Carriage Type Number: SRC44 468
2.Carriages’ distance C could be customized set. We suggest C≥270 when position locking system applied.
3.Linear rail length L should be determined by carriage's number and distance.


MOV44-D612R180-L-CA-□

1.Circular Rail Type Number: SB-LGV44XL-CR44 612 R180 CA□
Carriage Type Number: SRC44 612
2.Carriages' distance C could be customized set. We suggest C≥370 when position locking system applied.
3.Linear rail length L should be determined by carriage's number and distance.


Standard Components
SAIBO not only supply complete conveyor modules, but also supply standard components. Main components are Drive pulley assembly, Idler pulley assembly, Timing belt and Connection assembly, Position locking assembly etc.

Drive pulley assembly and idler pulley assembly



Drive pulley assembly


Idler pulley assembly


Connection Assembly

Connection assemblies are used to join the carriage to the timing belt. It 
contains two components, a locking handle on the belt and a Torque 
overload protector on the carriage. There are two rubber damping rings 
on locking handle to reduce shock during running. This connection 
assembly make the conveyor to realize flexibility, stability and reliability.

Torque overload protector

Torque overload protector is to protect the conveyor when it is 
overloaded. There are two adjusting screw to set torque value. Locking 
handle and Torque overload protector are made of qualified brass with 
perfect performance and beautiful outlooking.



Position Locking Assembly

This device principle is to achieve accurate position by swinging the positioning lever and locking in the positioning groove. Swinging motion is driven by a pneumatic cylinder which can realize accurate positioning rapidly. The advantage of this device is that it does not interfere the accuracy and stability of the carriage.

            

Rectangle Circular Conveyor Module
There are four linear rails which could increase the number or working station. So Rectangle Circular Conveyor Module is often used in automation industries. Power transmission component could be belt or chain. If load is big and speed is lower, chain is a good option.
Rectangle circular conveyor's components are interchangeable to Oval circular conveyor module.


Character
Rails and carriages are according to DIN standard.
Carriage numbers and rail length could be customized set.
Position assembly could be applied to realize accurate positioning.
Four linear rails increase the number or working station.
All component could be treated for anti-corrosion.


Size selection consideration
? Load capacity on each carriage
? Working speed and beat
? Distance between carriages and carriage number
? Linear rail length L and S
? Ring rail diameter D


Dual Oval Circular Conveyor Module
This module mainly transfers big size or long shape load. To 
achieve heavy duty transmission power, heavy duty timing belts 
are applied. To compensate for the parallel deviation of two oval 
rails, Floating rollers are used on one size rails.


S Shape Rail
SAIBO build S shape rail with ring rails and linear rails. As below 
figure, two rollers fixed in each bogie. Two bogies fixed the 
carriage block. Two bogies could rotate individually in different 
directions. Then Bogie structure carriage achieves smooth running.




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